Limit Switches

Limit switches are one of the oldest forms of industrial automation. Think of a safety valve on a steam boiler; when the pressure reaches a certain level it opens the valve and releases excess pressure safely. While the idea is centuries old, its the same principle behind all the limit switches available today. Most limit switches are electro-mechanical industrial switches but they still do the same basic thing: indicate when something has reached the allowable limit.

Switch Packaging

Many limit switches come in DIP or SIP packaging. The difference between DIP and SIP switches is that DIP switches come in a block with two rows of pins on the outside of the package, while SIP switches have only one row of pins. Its easier to mount multiple switches on a single DIP block than on a SIP block, which is better for packaging a single switch.

Electro-Mechanical Switches

The majority of limit switches are electro-mechanical switches. These switches normally come with a physical arm as a sensor. Once a moving part touches the arm it closes the switch, which then turns off the motor that drives it. Many industrial disconnect switches are very accurate, offering precision measurements to less than a millimetre. Lift door safety switches work on the same principle.

Switch Uses

One area where people may not expect to see limit switches is in 3D printers. Many 3D printers sell as kits, and one of the challenges is making sure that the print head remains in the working area. Micro limit switches serve to set boundaries on the print heads movement so that you can create your dream project.

Other Limit Switches

Not all limit switches are small devices for home electronics use. The majority are common in industrial applications where people employ them in industrial connectors. What separates these switches from those used in home projects are reliability and robustness. Many have to operate in harsh environments and control parts weighing many kilogrammes. Other applications require waterproof limit switches for underwater use.